One of the first operations in the sugar production process is shredding and crushing. For this, sets of sugar rolls are utilised to pulverise the sugar cane and ensure optimum juice extraction. At Welding Alloys we understand that the extraction efficiency of a Sugar Mill depends on the condition and performance of these rollers.
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WhatsApp: +86 18203695377Sugar mill roller dry and wet arcing: OK is a basic coated high efficiency high chromium carbide type electrode for roughening the wet mill rollers used in the sugarcane crushing. It provides an electric arc of spray type, depositing weld metal in the form of fine globules in the grooves of the mill roll thus increasing its gripping and ...
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WhatsApp: +86 18203695377Size (mm) : Current (amps) : 90120 120170 160200. Newly formulated heavy coated high recovery electrode. Designed for extreme abrasion And mild impact conditions by Welding Electrodes Manufacturers (Diffusion) Deposit consists of high % of primary chromium carbides nearly about 50 %.
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WhatsApp: +86 18203695377mill house discharge roller arching process is going on with ezugar 80 electrode. this process is did to hard the roller teeth. and more to suffer.
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WhatsApp: +86 18203695377Roller arcing on the tapered face of the disc was carried out using the Elarc Mill Arc 80 shielded metal arc welding electrode, which is specifically designed to deposit discrete hardfacing welds on rotating mill rollers made of grey cast iron. The chemical composition of the electrode is given in Table 1.
WhatsApp: +86 18203695377Metalcored wire specially developed for the arcing of sugar cane mill rolls. With a diameter of mm, it operates in the spray arc mode at relatively low currents providing weld metal droplets of exact size. The powerful arc enables welding of the rolls submerged in sugar cane juice and in the presence bagasse, while in operation
WhatsApp: +86 18203695377roller teeth [ 1]. The arcing is generally carried out in situ while the roller is rotating at high speed so that the weld is made intermittently around the roller. The rough surface enhances the natural gripping action of the roller and ensures consistent feeding of the bagasse through the mill, as well as to prolong the life of the roller [ 2].
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WhatsApp: +86 18203695377The company have arranged many seminars for the maintenance engineers for up lifting the knowledge in the welding industry. The company have been in the forefront to introduce newer techniques in arcing solutions. TM ESSEN 80/ AZUCAR 80 is special arcing welding electrode have been already benefited to sugar industry by consistent performance ...
WhatsApp: +86 18203695377The company, which is the largest of its type in India, caters to all major sugar factories and original equipment manufacturers of sugar mills in both the domestic and international markets. Hardfacing of roller shells, otherwise known as roller arcing, is carried out using hardfacing welding rods that are used to build up the tips and flanks ...
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